Custom Weave Wire Cloth and Mesh Products - Darbywire,com
Pennsylvania Wire Works, Edward J Darby and Son
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Darby is one of the area's largest weavers of wire cloth.

We custom weave wire cloth and wire mesh products
in-house to your specifications.
Our wire weavers have many years of experience and the
expertise to assure a quality job.

Wire Cloth and Mesh Products

With our automatic looms we can weave fine wire cloth and coarse wire mesh in various metal alloys
Auto Loom
With our automatic looms we can weave fine wire cloth and coarse wire mesh in various metal alloys.

Employed for fine and some coarse wire meshes, usually ½" mesh or finer. First, the number of wires to make up the width of the roll is calculated (the warp wires). Next, the required number of warp wires are wound around a drum, called a beam, enough turns to make up the length, and the beam is attached to the loom. Then, the loose ends of the wires are threaded through a series of slots on the loom, to keep the wires the proper distance apart, and tied to a take up drum. A bobbin of wire (the fill wire) is threaded over one warp wire and under next, and so on across the width. The bobbin then travels back in the other direction, creating looped, or selvedge edges. The bobbin continues traveling back and forth, with the finished portion wrapping around the take up drum.

With our pre-crimp looms we can weave wire mesh and wire space cloth in various alloys
Precrimp
With our pre-crimp looms we can weave wire mesh and wire space cloth in various alloys.

Employed for coarser wire meshes, usually ½" mesh or coarser.
First, the number of wires to make up the width of the roll is calculated (the warp wires). The wire is run through a series of gears (crimping wheels) to achieve the desired crimp, such as intermediate, lock, or smooth top. If the roll is 100 feet in length, the wire is crimped, then the required number of warp wires are cut to 100 ft lengths. The wires are threaded through slots on the loom to keep them the proper distance apart. Next, the number of wires to make up the length is calculated (the fill wires). The fill wire is run through the crimping wheels and the required number of fill wires are cut to size. If the roll is to be 36" wide, the fill wires are cut to 36" lengths. The fill wires are fed across the warp wires, over one wire, under the next one, and so on, one fill wire at a time, until the roll is complete.

Click here to see Descriptions of Commonly Used Alloys.

Fine Woven Mesh in Various Alloys
Wire Cloth Fine Woven
Coarse Woven Mesh in Various Alloys
Coarse Wire Woven Mesh
Precrimp Space Cloth in Various Alloys
Precrimp Space Wire Cloth
Precrimp mesh in Various Alloys
Precrimp Wire Mesh


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2200 N. 8th St., PO Box 50049, Philadelphia, PA 19133